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DAX Electronic Systems Automation – Robotics –
Electronic Instrumentation |
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Automation DAX FI-ROBO Fi - residual switches or ground fault switches
are used in many applications. Reliable FI switch operation is crucial and
most demanding quality standards are applied. DAX designed completely new
approach, which provides magnetic calibration, HV testing, all measurements
according to IEC and more, ink jet marking and sophisticated, 100% data
logging and traceability. Line consists of: ·
Epson
ES551ES assembly robot with SRC320 controller, 48 digital inputs, 48 outputs ·
Magnet-Physik
MPS 2125 magnetizer with tandem coil ·
DAX FIPC2
measurement system for FI switches, 3 units ·
DAX HV5 high
voltage test system for FI switches ·
Pneumatics
and sensorics, FESTO ·
DAX
universal FI test fixtures, 4 units ·
DAX belt
feeding system and robot cage ·
Domino A100
ink jet contactless printer ·
DAX FI-ROBO
software: 25.000 ·
DAX FIPC2
software: 5000 Pascal program lines ·
Spel and VB
guide software for robot and IO ·
Control
computer with LCD TFT, running under Win NT4.0 ·
CAN or
addressable RS485 communication link between testers and main computer
Technical characteristics
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Cycle time
10 to 30 seconds, depends on number of tests and FI type ·
Robot cage
dimensions: 1600x1300x1700 ·
Belt feeding
system, three lines, IN, Out Good, Out Bad, length 2500mm ·
Measurement
system cabinet, 19 inch rack, 550x600x1700mm ·
Traceability
100% with FI serial number referenced to log file DAX BSH-VK Assembly and test line
for coffee machines. Tests are based on Bosch DBUS2 communication protocol
for home appliances
DAX BSH-Tassimo Assembly and test line
for Tassimo home appliance
DAX
FIPC2 measurement system /part of FI-ROBO or independent unit
DAX FIPC2 is a PC based universal instrument
intended for tests on different types of FI switches. Basically, it consists
of accurate current generators, voltage, time, conductivity and sequence
circuits. User interface provides easy test protocol editing and simple menu
system.
Technical
characteristics:
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Current
ranges: 50, 100, 200, 500, 1000, 2000, 5000 and 10000mA ·
Current
shapes: sinus, + and – half wave, 5 to 135 degrees truncated sine wave, + and
-, +/- symmetrical 5 to 135 degrees truncated sine wave ·
Current
frequencies 16.66, 50, 60 and 200Hz ·
DC offset
–10 to 10mA ·
Time measurements,
Toff, 0 to 65000 micro seconds, 10 micro seconds resolution ·
Conductivity
test for N, L1, L2, L3 lines ·
Test button
check procedure with 115 and 230V ·
Switch on
sequence check (N has to switch before L1, L2, L3) ·
Free turnoff
test: turn of at fault current and pressed lever ·
Choice of
test path, N, L1, L2, L3 ·
12 bit resolution ·
User can
build any sequence and number of test and store them as test data bank.
Tolerance levels and values are easily edited. DAX-MSDC ·
Automatic
production line for small DC motors. Based on ·
Magnetizing
of assembled motors in axial coil, opening up to 70x170mm ·
Magnetic
field density of up to 1.3T ·
Magnetizer
with 1800Ws or 5000Ws energy ·
Burn in
station for three motors ·
Mechanical
and electrical tests as in DAX MDC ·
High voltage
test up to 5kV AC and 6kV DC ·
Contactless
ink jet marking with Imaje S8 or Domino A100 printer ·
Traceability
100% with motor serial number referenced to log file generated automatically.
Test results are written to control computer hard disk under serial number,
same serial number is printed on motor ·
Full
automatic operation of complete line. ·
Cycle time
12 seconds ·
Universal
palette nests for two motor sizes
DAX NGPSP1TAutomated cable set binding and domestic appliances electronics testing. It consists of three stations, which are the final part of cable and electronics assembly line. For the first two stations, EPSON EZ robots are used for cable set binding to achieve the shortest possible cycle time. Functional tests of electronics and cables are performed at the last station, utilizing automatic manipulation and measurements.
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